Cab roof - the add-ons!

 Along with riveting the beading around the bunker and cab roof, ( the positioner keeps the rivet gun on the rivet, not allowing it to deviate) priming and painting, other important tasks have been undertaken. The cab roof has been mostly undercoated and the roof will be black. We have been unable to locate the cab back door handle. It will be somewhere in amongst all the other parts still to go back on No 9 and  will turn up after Alan has made a new one. Matthew Murphie at the Embsay and Bolton Abbey Railway provided some images, with measurements, of one they have there.Thank you Matthew. The mechanical lubricators have been put in place and connected to the motion, painted in red & midnight blue. Nathan has made a new cottar pin and, like the handle for the cab roof door, will appear like magic! Right hand injector has now been put back on. We would like to wish you all a Merry Christmas and a Happy & safe 2026!

46 rivets in beading and uprights, primed.

                                  

Bunker beading on and uprights rivets ground and painted.

Gun, jamback and positioner (explanation in text) in place.

Rivets primed on cab roof  beading.

Cab roof back door on. Catch required. 

Cab roof door handle - Matthew's photo.

Both mechanical lubricators in place and painted.

Cab roof undercoated. It will be black.

Right hand injector on.

 

Beading, grit blasting and a bit of paint!

 A month has passed and the beading for the back of the bunker has been formed ready for riveting. A bit of heat and the corner bend was perfect. All the holes were drilled on the bunker so we are ready to go! The hatch on the cab roof has been welded in place by John Bratchell-Hunt. Watching the weather forecast for a dry day finally produced the goods and on Thursday 4th December we grit blasted both the bunker and the cab roof. These were quickly taken into the shed and both the cab roof the bunker were primed. Some repair work is needed on the locker and the base was cut out using the plasma cutter. Brian Warrender put a first coat of Midnight Blue on the front left hand running board and Nathan and Tyler put the injector on the same side. Riveting next, lots of protective painting, and cab and bunker back on. Thank again for all the help in the restoration of No 9!

Beading ready for the corner bend. Some heat applied and a gentle push - done.

 

Alan holding the beading in place to check.

The hatch ready in place for welding. The dogs hold it and are removed when finished.

John B-H working on the hatch.

The hatch (sunroof) welded in place. Lovely job!

 

Grit blasting the bunker. It looks worse than it is! Well protected from the detritus.

 

Nick blasting the cab roof.

Alan on the inside of the cab roof.

Bunker primed. Edges left clean for welding to the frame.

Cab roof welded inside and primed. Wooden gauge plate removed.

Cab roof primed.

Base of locker cut away - corrosion.

1st coat of Midnight Blue on the running boards by Brian W.

Left hand injector in place by Nathan and Tyler.

 

 

 

 

 

 

 

 

 

Supplementary Birthday Posting!

Busy day on Thursday 6th November (as always!) with the bottom bunker plates riveted to the angle iron, the hand brake shaft removed from the pillar to straighten and the first of the brake rodding going in, and lots of priming.  The riveting was done on the big table with a pipe attached to the back of the air-less jamback, supported by another bracket welded to the table. .All 12 rivets were good.The hand brake was stiff to turn and on examination the shaft had been welded just above the screw thread and was not true. This probably happened during N.C.B. days.The rough part of the weld was ground down & heat was applied. Gentle persuasion was all that needed to straighten it. With the brake blocks on we started to insert the rodding, starting at the rear. I've added some photos that were missed from previous posts - information, information etc! Again thanks to all who help and support No 9's restoration.

The cab roof crew! Others were involved!

RH lower bunker plate riveted. These were prepped & primed by Brian W.

Alan applying heat to the brake handle shaft.

Shaft straightened & primed.

Left hand brake blocks in. Nathan did most of the Work! Not light!

Nick T working on the rear brake rodding.

Even the top of the brake handle pillar has WD 7097 stamped on it!

Cab roof bolted to the locker. This area will be filled with coal. All this has still to be shot blasted and protected.

The jamback which fits on the rivet head while the rivet gun forms the flat on the other side of the join. The H beam forms the support. 

Cab locker and roof

 Happy 82nd Birthday No 9! Outshopped from Robert Stephenson & Hawthorns Ltd in November 1943. It's been a month since the previous post and the bunker has been riveted to the frame and the locker and cab roof trial fitted. 4 plates have been riveted to the cab sides to hold the roof in place, along with the bunker. This riveting was done in situ and, as usual, a new piece of kit was devised. A pipe with a flat plate welded at the end to form a T-piece replaced the air powered jamback. Held on the rivet head this was pressed hard and worked well. Broad & strong shoulders needed. The piston rods have also been fitted and attached to the crossheads. All 6 brake blocks are in so brake rodding can be fitted. The coal door and guides have also been fitted - again only temporarily until the locker & roof are shot blasted etc. Again Thank You to all who work on & support the restoration of No 9!

 22 rivets done. 6 to do on other side. Still to be ground flat. Done!

Piston rods in and connected to crossheads. 1 cottar pin to be inserted.

New and existing plates to hold cab roof in place. Curved plate can be removed to aid boiler lift.

Brian W, Alan C & Nick T working on various parts. Bunker rivets primed.

Cab roof on for trial fit.

Rear View of roof.

 

Coal door and guides fitted.

Bottom bunker plates on. These will be riveted to the angle iron then welded along the join to the locker.

Bunker & white metalling.

 Another "NEW Big" move forward for No 9. The bunker arrived from Northern Fabricators Ltd in Elgin and was moved into position. To facilitate lifting John Bratchell-Hunt welded a length of square bar on (which was part of the delivery) and a trial fitting took place. A success. The bunker was primed and undercoated to protect it before any drilling of holes for the rivets. On Thursday 2nd October they were drilled using the Rotabroach attached to the mag drill. This was supported by the gantry as well as the magnet to help in positioning and safety. A video showing the drilling is on the video section. Counter sinking is next. The riveting can then be done. On the cab side the locker and coal door, original parts, need shot blasting, primed and painted and strenghtening brackets attached to complete the bunker. The last 2 eccentric straps have been white metalled and are now at RPSI for milling. The left hand con rod is now in place.  Thanks to all who are helping in her restoration!

Bunker arrives fron Northern Fabricators Ltd, Elgin

Square bar welded in to facilitate lift.

Nick T hoisting the bunker.

In place and good fit!

View from cab side.

Rotabroach ready.

Holes drilled and bolted.

Left hand con rod and crosshead in place,

Connections!

Lots of parts of No 9 have been put back onto her frame in the last number of days but the big news is that, having taken the con rods off in July 2021, this month we are beginning to put them back in. The right hand one along with the big end and crosshead was connected to the eccentric on 15th September. The left hand one will follow shortly. All 6 springs and hangers are finished. The reverser rod and the cylinder cocks rod are back on. Other items that have found there position on 7097 are the sand pipes, injector bracket and that cottar pin in the rear draw hook! Next is a variety of work involving brakes, bunker, cab roof etc and riveting! Con rods in - a big move forward! Let's start with that cottar pin. 

Rear draw hook with cottar pin fitted.

Right hand trailing axle with spring, hangers & pins.

Right hand cab front undercoated, reverser & cylinder cocks rods attached.

Left had trailing sand pipe.

 

Left hand injector bracket in place. Sand pipe went on after!

Right hand slideblocks, worked on by Nathan.

Right hand con rod & eccentric.

Crosshead & slideblocks in place.

Right hand con rod, slideblocks & crosshead in frame.